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Building a future-state map

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The future-state map is a proposal. It says: if we made these specific changes, this is how the process would look and here's the expected impact. It's a hypothesis, not a promise.

Build it in three passes

  1. Eliminate: strike through stages that shouldn't exist. Handoffs to no one, approvals for approvals, redundant inspections.
  2. Combine: merge adjacent stages that could be done by one person or one station.
  3. Sequence: pick a small number of changes to make first. The rest are backlog.

What to include

  • Every stage that survives, with its target cycle time (not current).
  • Where flow will be pull instead of push (kanban signals, WIP limits).
  • Where you'll measure to verify the change worked.
  • The bottleneck you expect to become the constraint next.

In MapVS

Clone your current-state map, edit stages to represent the future state, then use the compare view to see the projected delta on PCE and lead time. Save it as a Scenario for a sanity check before you commit.

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